Case Study · Production & Internal Supply Chain

TKF — –50% lead time, worldwide.

TKF manufactures cable for a worldwide internal supply chain, running a mix of make-to-order and make-to-stock across three plants. A 12-month C&DS implementation, integrated with their ERP, made that mix predictable.

–50% Lead-time reduction across a worldwide internal supply chain.
–30% Finished-goods inventory reduction.
8 mo Tangible results inside 8 months of a 12-month implementation.
The challenge

A worldwide chain, three plants, two order types

TKF's cable production spans three plants and a worldwide internal supply chain, mixing make-to-order and make-to-stock in the same operation. Without a shared, ERP-integrated view of capacity and inventory, promises made at one end of the chain had no reliable connection to what the shop floor could actually deliver.

The approach

Production planning that knows the constraint

C&DS production planning (MTO/MTS with available-to-promise) now checks every commitment against real capacity. Buffer Management sets shop-floor priorities across all three plants, and Dynamic Replenishment keeps stock aligned with actual consumption — all integrated with TKF's existing ERP over a 12-month rollout.

The result

Shorter, more reliable lead times

Lead time across the worldwide internal supply chain dropped –50%, and finished-goods inventory fell –30% — with tangible results visible inside 8 months, well before the 12-month implementation was complete.

Read more about the domain this case sits in: Production & Operations → · C&DS Software →

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